Questions on SMD and NSMD
My prior post  discussed SMD (solder mask defined) vs NSMD (non solder mask defined) pads for BGAs. I received a comment on the post asking for a bit of clarification:
"My understanding was that SMD pads were preferred from a solderable area standpoint. To use an example from your picture, the pad in the upper-left corner has a larger surface area than any of the others by virtue of the larger exposed trace leading to it. With an SMD pad, this trace would be masked and the solderable area would be identical to the others. Have you found that other maneuverability factors outweigh this concern?"
IPC-7905B does recommend NSMD pads for the most reliable solder joint. They do note however, that sometimes SMD pads are used to prevent pad lifting so it's a bit of a trade-off. Their suggested compromise is to use mostly NSMD pads and SMD pads in the corners. I guess it you have solder joint issues, make sure that your PCB uses NSMD pads. If you have issues with pad lifting, try the SMD corners. If you have a lot of pad lifting, you might have a warping problem that needs a little more attention.
As far as the assembly process goes, we can build them either way without problems - unless there's an underlying issue causing problems. The difference in pad area isn't an issue for us - unless you also remove the soldermask from the trace going to the via. Doing that is bad.
Pop goes the weasel is okay
Pop goes the BGA is not