
A new motor has been installed in the Oran W. Nicks Low Speed Wind Tunnel, replacing a 900RPM, 1,000-horsepower synchronous motor from Allis-Chalmers that was surplused by the U.S. Navy back in World War II.
The old motor was in service at the Low Speed Wind Tunnel for 70
years. The new motor is a 3,000-horsepower induction motor with a
variable frequency drive that allows for spinning the motor
anywhere from less than 100 RPM to 1,200 RPM. The motor and drive
package were purchased from TECO/Westinghouse in Round Rock,
Texas.
When the new motor speed control is combined with the variable
pitch of the main propeller, it allows much finer control of
dynamic pressure and air speed in the tunnel. The increased
horsepower and speed control not only give a higher top speed, it
also gives a much less turbulent airflow at lower speeds. When the
old motor was run at speeds slow enough to test bicycles, because
of the way the propeller blades are made, part of the blade tips
were still negative pitch, creating turbulence in the airstream. In
addition, starting the new motor no longer draws a huge in-rush
current that was common with the old motor. This should save
electricity and provide less strain on the university's electrical
supply system.
The first spin of the prop demonstrated a remarkable decrease in
vibrations and noise, as well. Testers were able to stand in the
tunnel at 30 mph and hold a normal conversation, something that
would have been impossible with the old motor. While it may not
seem incredibly important for wind tunnel aerodynamic testing, when
you are testing bicycles and riders or downhill skiers in the
tunnel at very low speeds, it is critical.

